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BETAFORCE™

BETAFORCE™ multi-material bonding

For high-performance bonding of vehicle structures and EV battery packs, BETAFORCE™ multi-material bonding adhesive enables significant weight reduction, acoustic performance, ease of assembly and corrosion protection. Design flexibility is maintained while processing performance and sustainability goals are achieved.

A novel solution and R&D 100 Award winner, BETAFORCETM elastic structural adhesives enable sustainable assembly of battery packs in electric vehicles (EVs). This is made possible through a unique formulation that cures at room temperature, resulting in energy savings by avoiding high temperature oven curing. In addition, this solution contains 30% weight renewable and bio-based raw materials and does not require any primers or pretreatments to the substrate being bonded, thus eliminating other chemicals from the manufacturing environment.

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BETAFORCE™ is an ideal choice for joining carbon fiber and glass fiber composites and other dissimilar materials in a variety of lightweight designs, including modular assemblies. It can be used to bond coated metals like steel to aluminum, carbon fiber panels to steel or aluminum, and sheet molding compound (SMC) to aluminum.

Recent formulations of BETAFORCE™ offer a cycle time of around one minute and are currently being used for mass series production. Open times can be adjusted to accommodate specific mounting requirements in the plant, such as a quicker curing time by infrared treatment, and the initial adhesion requires no additional fixing tools.

Key Areas of Focus

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Battery Assembly

Gain battery case structural integrity, durability, high volume assembly capability and ease of cell repair or replacement.

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Body Assembly

Bond dissimilar substrates to improve structural integrity, durability, crashworthiness, lightweighting, NVH performance and body assembly effciencies.

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Nio case study image Crash-durable structural adhesives benefit EVs

BETAMATE™ and BETAFORCE™ adhesives help NIO achieve weight reduction, performance and sustainability goals.

Learn more MM-auto-adhesive-solutions DuPont adhesives for automotive assembly

Our adhesives are trusted by automotive OEMS and tiers for a wide range of applications and benefits.

Watch the video green car image Adhesives strengthen luxury EV battery pack

BETAMATE™ and BETAFORCE™ help a German OEM achieve crash durability and manufacturing efficiency goals.

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Resources

Case Studies

DuPont Adhesives Provide Structural Strength for Luxury EV Battery Pack

DuPont Structural Adhesives Contribute to the Development of Smart Electric Vehicle Industry (NA)

Literature

BETAFORCE™ Composite Bonding Adhesives for Lightweight Multi-material Vehicles
Structural Bonding of Lightweight Cars
EV Battery Pack Solutions

Press Releases

DuPont BETAFORCE™ Elastic Structural Adhesive Wins R&D 100 Award
DuPont Named Silver Winner of 2021 Edison Awards

Related Products

BETAMATE™ structural adhesives
BETASEAL™ adhesives

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