DuPont™ Thermax™ Sheathing Insulation

Nonstructural, Glass-Fiber-Infused Rigid Polyiso Insulation

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DuPont™ Thermax™ Sheathing Insulation

Nonstructural, Glass-Fiber-Infused Rigid Polyiso Insulation

<br><b>DuPont™ Thermax™ Sheathing Polyisocyanurate Insulation</b> is a non-structural, rigid board insulation consisting of a glass-fiber-infused polyisocyanurate foam core laminated between 1 mil smooth, reflective aluminum facers on both sides. The glass-fiber reinforcement contributes to improved fire performance and dimensional stability. <br><br> <b>Thermax™ Sheathing Insulation</b> also offers high, long-term thermal resistance, with facers that help prevent water and water vapor intrusion into the insulation foam allowing it to stabilize at a higher R-value. In the USA, Thermax™ Sheathing can be installed as exterior continuous insulation and also installed exposed to the interior without a thermal barrier. Used in conjunction with the appropriate joint closure system for the application, Thermax™ Sheathing – with its low perm rating – can help to reduce moisture condensation within and behind the insulation.

Resources

Product Information Sheets Installation Guides Brochure Fire Performance Warranty

Features & Benefits

Fire Performance
Durability and Thermal Performance
Air and Water-Resistive Barrier Performance

Specifications

Standard Sizes

1/2 in.
4 ft.
8 ft.
3.4
Square Edge
3/4 in.
4 ft.
8 ft.
5.1
Square Edge
1.0 in.
4 ft.
8 ft.
7.0
Square Edge
1 1/2 in.
4 ft.
8 ft.
11.0
Square Edge, Shiplap
2.0 in.
4 ft.
8 ft.
13.0
Square Edge, Shiplap
2 1/2 in.
4 ft.
8 ft.
16.0
Square Edge, Shiplap
3.0 in.
4 ft.
8 ft.
19.0
Square Edge, Shiplap
3 1/2 in.
4 ft.
8 ft.
22.0
Square Edge, Shiplap
4.0 in.
4 ft.
8 ft.
25.0
Square Edge, Shiplap

Note: Please be advised that additional sizes may be available. Availability of all sizes varies by region and is subject to change. For further information, please contact your local DuPont Sales Representative or call us at 1-866-338-7668.

Testing

<b>Thermax™ Sheathing Insulation</b> exhibits the properties and characteristics indicated in the table below when tested as represented. Review all instructions and (Material) Safety Data Sheet ((M)SDS) before use. Please contact DuPont at 1-833-338-7668 when additional guidance is required for writing specifications that include this product.

FIRE
UL 723
Test Method for Surface Burning Characteristics of Building Materials
Surface Burning Characteristics1
Flame Spread ≤ 25
Smoke Developed ≤ 450
Core and Finished Product
NFPA 285
Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Wall Assemblies Containing Combustible Components
Fire Progagation - Exterior2
Pass
UL 1715
Standard for Safety Fire Test of Interior Finish Material
Fire Progagation - Interior
Pass
NFPA 286
Standard Methods of Fire Tests for Evaluating Contribution of Wall and Ceiling Interior Finish to Room Fire Growth
Fire Progagation - Interior
Pass
NFPA 268
Standard Test Method for Determining Ignitability of Exterior Wall Assemblies Using a Radiant Heat Energy Source
Ignitabiilty - Exterior
Pass
THERMAL
ASTM C518
Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
Thermal Resistance 1 inch @ 75°F mean temp3
7.0 F ft2h/Btu/in
ASTM D2126
Standard Test Method for Response of Rigid Cellular Plastics to Thermal and Humid Aging
Dimensional Stability
0.2% linear (length & width)
STRENGTH
ASTM D1621
Standard Test Method for Compressive Properties of Rigid Cellular Plastics
Compressive Strength4
25 psi
ASTM C203
Standard Test Methods for Breaking Load and Flexural Properties of Block-Type Thermal Insulation
Flexural Strength
75 psi
ASTM D1623
Standard Test Method for Tensile and Tensile Adhesion Properties of Rigid Cellular Plastics
Tensile Strength
1000 psf
AIR
ASTM E2178
Standard Test Method for Determining Air Leakage Rate and Calculation of Air Permeance of Building Materials
Rate of Leakage
<0.02 L/s*m2
ASTM E2357
Standard Test Method for Determining Air Leakage Rate of Air Barrier Assemblies
Air Leakage
Pass
ASTM E283
Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Skylights, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
Rate of Leakage
Pass
WATER
ASTM E96
Standard Test Methods for Gravimetric Determination of Water Vapor Transmission Rate of Materials
Water Vapor Permeance.
0.03 perm
ASTM C209
Standard Test Methods for Cellulosic Fiber Insulating Board
Water Absorption
0.1% volume
ASTM E331
Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
Water Penetration
Pass

1Calculated flammability values for this or any other material are not intended to represent hazards that may be present under actual fire conditions.

2See Jensen Hughes engineering judgement

3R-value of 1.0-inch of foam measured @ 75°F mean temperature, determined in accordance with ASTM C518 after aging for 90 days @ 140°F.

4Vertical compressive strength is measured at 10 percent deformation or at yield, whichever occurs first.

Code Compliance

<b>Thermax™ Sheathing Insulation</b> complies with the following codes:

US Product Listings & Verifications
ASTM C1289 - Type I, Class 2<br>2021, 2018, 2015, 2012, and 2009 International Residential Code (IRC)<br>2021, 2018, 2015, 2012, and 2009 International Building Code (IBC)<br>2021, 2018, 2015, 2012, 2009 International Energy Conservation Code (IECC) )<br>2021, 2018, 2015, 2012 International Green Construction Code (IGCC)<br>Thermax™ products are covered under Underwriters Laboratories Inc. (UL) File R5622)<br>UL 723 - Surface Burning Characteristics)<br>UL 1256 - Fire Test of Roof Deck Constructions Nos. 99, 120 and, 123)<br>UL 263 - The following designs are 1, 2, 3 or 4 hour wall rated assemblies as listed in the UL Fire Resistance Directory: U026, U326, U330, U354, U355, U424, U425, U460, U902, U904, U905, U906, U907, V321, V322, V454, V482, V499, W404, W307, W413, W417, and W444)<br>FM 4880 - Wall Construction Metal-Faced – Class 1 Fire Rated to Max. 30’ Exposure High, 3” Thick, 4’ Wide, When Installed asDescribed in the Current Edition of FMRC Approval Guide. Contact Dupont Technical Support for most current FM 4880 attachment requirements.
Regional Code Listings & Reports
Miami-Dade County Florida - NOA-No. 22-0119.02 - Expiration Date July 1, 2027<br>2022 California Green Standards Code<br>California Bureau of Household Goods And Services Directory of Certified Insulation Materials - T 1534
US Code Reports
Intertek CCRR-0435<br>DrJ TER 1506-03

FAQ

Can DuPont™ Thermax™ Brand Insulation be left exposed to the building interior? Thermax™ Brand Insulation products can be left exposed to the building interior (i.e., without a thermal barrier such as 1/2 inch gypsum wallboard) in specific non-rated ceiling assemblies or non-rated construction in commercial, industrial and agricultural buildings. Thermax™ Brand Insulation products cannot be left exposed to exterior conditions.

The use of Thermax™ Brand Insulation exposed to the building interior is documented with a Code Compliance Research Report (CCRR-0440).

NOTE: Thermax™ cannot be used as a duct work or plenum insulation- it does not meet the IBC /IMC for flame spread of 25 or less and smoke developed of 50 or less

How much does DuPont™ Thermax™ Sheathing Insulation weigh? 0.15 lb/ft2
To get weight of 1 inch x 4 feet x 8 feet board multiple the value by 32
Example: Thermax™ Sheathing Insulation 1in x 4ft x 8ft weighs (0.15 x 32) = 4.8 lbs What are the ASTM C1289 classifications for DuPont polyisocyanurate products ? The ASTM C1289 classifications for DuPontpolyisocyanurate products are as shown below:

Type I, Class I
Tuff-R™ Insulation (< 1')
Type I, Class 2
Tuff-R™ Insulation (≥ 1')
Type I, Class 2
Thermax™ Basic NH Insulation
Type I, Class 2
Thermax™ Heavy Duty Insulation
Type I, Class 2
Thermax™ Light Duty NH Insulation
Type I, Class 2
Thermax™ XARMOR™ (ci) Exterior Insulation
Type I, Class 2
Thermax™ Metal Building Board NH Insulation
Type I, Class 2
Thermax™ White Finish NH Insulation

Type1 - Faced with aluminum foil on both major surfaces of the core foam. Class 1 - Non-reinforced core foam. Class 2 - Glass fiber reinforced core foam. Dimensional stability will be greater than Class 1 when fastened properly. ASTM C1289 Class 2 exceeds Class 1 requirements.

What are the fastening requirements to secure DuPont™ Thermax™ Sheathing Insulation in a standing seam metal roof application? To meet the appropriate wind uplift criteria, please contact the Standing Seam Roof Manufacturer for proper fastener type and fastening pattern. With Thermax™ insulation boards, a general guideline is to use a minimum of 5-8 fasteners with roof plates (to offset loading) penetrating 3/4' into framing or substrate. If the Thermax™ insulation is exposed to the interior of the building and is FM insured, consult with DuPont Building Knowledge Center (BKC) for latest FM approval.

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